ADVANCED AUTOMOTIVE DESIGN TRAINING

Features:

  • Gain Expertise in various Automotive Domains like BIW, Interior Trims, Exterior Trims, Seating Systems, Closures and Subframe.
  • Classroom Training combined with Practical Experience.
  • Learn directly from Experienced Professionals & Subject Matter Experts.
  • Gain in-depth knowledge by working with on Real Project Assignments.
  • 100% Placement Assistance.
  • Industry Recognized Certificate.
In this course, you will learn how to create automotive structural parts within the body panels and assembly environment. We emphasise modelling parts taking packaging considerations as priority so that the designed system will fit in limited space using.
Topics covered included in Body In White include Design Principles, BIW, Design Overview, BIW Design Process, Planning Stage, CAD Model: Model Creation Methods, Clean Edge Modelling, Shaping the Part, Rough Shape Envelope Creation, Front Hinge Pillar Envelope, Stamped Depressions, Complex Depressions on Contoured Surface, Front Hinge Pillar Depressions, Flange Creation, Door Inner Flange, Bead Creation, Dart Creation, Bow Development, Die Design and Tooling Design, and more.
In Interior Trims topics covered include: Automotive Trim Overview, Styled Parts in Automotive Interior Trim, Assemblies and Parametric Linking, Injection Molding Part Design Considerations – Wall Thickness, Mold Halves, Draft, Flow, Undercuts, Openings, Materials, Material Selection, Common Features, Mold Design – Designing Parts for Strength, Temperature, Secondary Operations – Machining, Shielding, Coatings, Decorating, Preparing the Model, Translating CAD Data, Drafts, Thin-Walled Bodies, Geometrical Sets, Parting Line, Surface Creation, Surfacing Best Practices, Wireframe and Surfacing Operations, Evaluating Plastic Parts, and more.

(1) FOCUS AREA: Product Design of Body in White (BIW)

CURRICULUM OUTLINE:

BIW COMPONENT DESIGN PROCESS & APPROACH:

  • Introduction and Types of BIW
  • Standard procedures in BIW design
  • Learn by working on Real Projects
  • 100% Placement Assistance
  • Industry Recognized Certificate
  • Exercises and techniques in BIW design
  • Creating complex and complex contoured depressions
  • Creating flanges, beads, darts
  • Packaging & Benchmarking.
  • Design of Concept Development
  • Fundamentals of sheet metal design to complex details of sheet metal forming
  • Fundamental of rolled sheet metal types, qualities, applications
  • Basics of Automotive Ergonomics/Occupant Packaging from Body-In White design Context
  • BIW master sections definitions practices,
  • Overview on Total automotive product development cycle of car making
  • Fundamentals of Design failure-Mode and Effect Analysis – DFMEA
  • Design approach for BIW design
  • Design of BIW considering strength and load-path Analysis point of view
  • Geometric dimensioning & tolerance on BIW panels
  • Assembly process considering   weld- line/ Body Framing line set-up
  • Special session on Material selection and categories
  • Special session on manufacturing process
  • Overview on ‘Why BIW panel undergoes design modifications
  • Learn Designing of BIW aggregates e.g. roof, A-Pillar, Firewall like a professional

Front Body Design

  • Functions of Front Body
  • Design of Front cross members
  • Design of Shot gun panels
  • Design of Design of Firewall
  • Design of tie members

Side Body Design

  • Functions of Side Body
  • Design of A-Pillar Inner
  • Design of A-Pillar Outer
  • Design of Cant rail
  • Design of B _Pillar Inner
  • Design of Rocker Panel

Upper Body Design

  • Functions of Upper Body
  • Design of Roof BOW
  • Design of Roof Header Front
  • Design of Roof Header Rear
  • Design of Roof Panel
  • Design of Header Corner Joint

Under Body Design

  • Functions of Under Body
  • Design of Floor Front
  • Design of Floor Rear
  • Design of cross members
  • Design of Reinforcements

Closure Design

  • Functions of Closures
  • Design of Front Doors
  • Design of Rear Doors
  • Design of Bonnet
  • Design of Truck lid

HIGHLIGHTS OF BIW MODULE:

  • Automotive experts & subject experts to deliver the training
  • Live project experience to learn on the BIW shell exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on BIW-Front Body, Rear Body, Upper Body and Under Body, Closures etc.
  • Key Design standards and techniques of Body design that were never made open
  • Practical designing of BIW panels to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. sheet metal design and stamping, sheet metal forming, DFMEA, GD&T, 3-2-1 principle of parts location in Body assembly etc.
  • Trainee able to work on the projects independently
  • We will conduct mock-up interviews and prepared to our trainees to understand the Interview process /Better TIPS

(2) FOCUS AREA: Product Design of Interior Systems

CURRICULUM OUTLINE:

INTERIOR COMPONENT DESIGN PROCESS & APPROACH:

  • Design & Developments as per customer Requirements and given Inputs
  • 3D Modelling, Detailing & Drafting Services.
  • Styling Feasibility
  • Design of B-surface and Engineering features design
  • Checking with Master section
  • Checking Tooling Feasibility.
  • DMU study and Resolve the Issues.
  • Apply GD & T & Tolerance stack up.
  • Proposal creation as per customer requirements.
  • Design Product as per Safety Standards- FMVSS, ECS.
  • Packaging Feasibility Study & Benchmarking.

Door Trims/Pillar Trims/Headliners/Instrument Panel etc

  • Functions of Door Trims
  • Functions of Pillar Trims
  • Functions of Headliners
  • Functions of Instrument Panel
  • Design Approach
  • Design Process
  • Design of Lifters and Sliders
  • Design Consideration
  • How to do Styling feasibility
  • Component design process and considerations
  • Design for Assembly
  • Design for Manufacturing
  • Material Selection process
  • Live Projects considering best modelling methods of different OEMs and design guidelines, DFA and DFM

HIGHLIGHTS OF INTERIOR PROGRAM:

  • Automotive experts & subject experts to deliver the training
  • Live project experience to learn on the Interior exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on Design of Interior components like Door Trims, Pillar Trims, Headliners and Instrument panel etc.
  • Key Design standards and techniques of Interior design that were never made open
  • Practical designing of Interior components to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. Plastics design and Injection moulding, DFMEA, GD&T, assembly, manufactung processes.
  • Trainee able to work on the projects independently
  • Good knowledge on Safety Regulations
  • Live project experience to learn on the BIW shell exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on BIW-Front Body, Rear Body, Upper Body and Under Body, Closures etc.
  • Key Design standards and techniques of Body design that were never made open
  • Practical designing of BIW panels to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. sheet metal design and stamping, sheet metal forming, DFMEA, GD&T, 3-2-1 principle of parts location in Body assembly etc.
  • Trainee able to work on the projects independently
  • We will conduct mock-up interviews and prepared to our trainees to understand the Interview process /Better TIPS

(3) FOCUS AREA: Product Design of Exterior Systems

CURRICULUM OUTLINE:

EXTERIOR COMPONENT DESIGN PROCESS & APPROACH:

  • Design & Developments as per customer Requirements and given Inputs
  • 3D Modelling, Detailing & Drafting Services.
  • Styling Feasibility
  • Design of B-surface and Engineering features design
  • Checking with Master section
  • Checking Tooling Feasibility.
  • DMU study and Resolve the Issues.
  • Apply GD & T & Tolerance stack up.
  • Proposal creation as per customer requirements.
  • Design Product as per Safety Standards- FMVSS, ECE etc.
  • Packaging Feasibility Study & Benchmarking
  • 3D Modelling, Detailing & Drafting Services.
  • Styling Feasibility
  • Design of B-surface and Engineering features design
  • Checking with Master section
  • Checking Tooling Feasibility.
  • DMU study and Resolve the Issues.
  • Apply GD & T & Tolerance stack up.
  • Proposal creation as per customer requirements.
  • Design Product as per Safety Standards- FMVSS, ECS.
  • Packaging Feasibility Study & Benchmarking.

Front Bumper Assembly/Rear Bumper Assembly/Spoiler/Wheelarchliner etc

  • Functions of Front Bumper Assembly
  • Functions of Rear Bumper Assembly
  • Functions of Spoiler
  • Functions of Wheelarchliner
  • Design Approach
  • Design Process
  • Design of Lifters and Sliders
  • Design Consideration
  • Component design process and considerations
  • Design for Assembly
  • Design for Manufacturing
  • Material Selection process
  • Live Projects considering best modelling methods of different OEMs and design guidelines, DFA and DFM

HIGHLIGHTS OF EXTERIOR PROGRAM:

  • Automotive experts & subject experts to deliver the training
  • Live project experience to learn on the Interior exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on Design of Interior components like Door Trims, Pillar Trims, Headliners and Instrument panel etc.
  • Key Design standards and techniques of Interior design that were never made open
  • Practical designing of Interior components to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. Plastics design and Injection moulding, DFMEA, GD&T, assembly, manufactung processes.
  • Trainee able to work on the projects independently
  • Good knowledge on Safety Regulations
  • Live project experience to learn on the BIW shell exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on BIW-Front Body, Rear Body, Upper Body and Under Body, Closures etc.
  • Key Design standards and techniques of Body design that were never made open
  • Practical designing of BIW panels to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. sheet metal design and stamping, sheet metal forming, DFMEA, GD&T, 3-2-1 principle of parts location in Body assembly etc.
  • Trainee able to work on the projects independently
  • We will conduct mock-up interviews and prepared to our trainees to understand the Interview process /Better TIPS

(4) FOCUS AREA: Product Design of Seating Systems

CURRICULUM OUTLINE:

SEATING SYSTEM COMPONENT DESIGN PROCESS & APPROACH:

  • Design & Developments as per customer Requirements and given Inputs.
  • 3D Modelling, Detailing & Drafting Services.
  • Styling Feasibility.
  • Design of B-surface and Engineering features design.
  • Checking with Master section.
  • Checking Tooling Feasibility.
  • DMU study and Resolve the Issues.
  • Apply GD & T & Tolerance stack up.
  • Proposal creation as per customer requirements.
  • Design Product as per Safety Standards- FMVSS, ECS.
  • Packaging Feasibility Study & Benchmarking

Structural / Foam / Plastics Etc.,

  • Seating System Overview.
  • Current trends -Seating Comfort and style.
  • Types of seat.
  • Basics terminology of Seating.
  • Seating System Nomenclature.
  • Seat design basic guidelines.
  • Component design process and considerations.
  • Seating subsystems – I (Design mfg. & its function).
  • Structure.
  • Foam.
  • Plastic.
  • Design for Assembly.
  • Design for Manufacturing.
  • Material Selection process.
  • Live Projects considering best modelling methods of different OEMs and design guidelines.

HIGHLIGHTS OF SEATING SYSTEMS PROGRAM:

  • Automotive experts & subject experts to deliver the training
  • Live project experience to learn on the Interior exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on Design of Interior components like Door Trims, Pillar Trims, Headliners and Instrument panel etc.
  • Key Design standards and techniques of Interior design that were never made open
  • Practical designing of Interior components to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. Plastics design and Injection moulding, DFMEA, GD&T, assembly, manufactung processes.
  • Trainee able to work on the projects independently
  • Good knowledge on Safety Regulations
  • Live project experience to learn on the BIW shell exclusively for trainees
  • A never before course curriculum contents delivered and Practice more live projects with individual attention
  • Good knowledge on BIW-Front Body, Rear Body, Upper Body and Under Body, Closures etc.
  • Key Design standards and techniques of Body design that were never made open
  • Practical designing of BIW panels to get a hands-on experience
  • Covering practically almost all peripheral contents around Body design e.g. sheet metal design and stamping, sheet metal forming, DFMEA, GD&T, 3-2-1 principle of parts location in Body assembly etc.
  • Trainee able to work on the projects independently
  • We will conduct mock-up interviews and prepared to our trainees to understand the Interview process /Better TIPS

HIGHLIGHTS OF AUTOMOTIVE DESIGN PROGRAM

  • Training delivered by Automotive professionals & subject experts.
  • Live project experience to learn, exclusively for trainees.
  • Practice sessions with live projects with individual attention.
  • Gain knowledge on various Automotive subsystems including of Chassis, Interior-Exterior components, BIW, Seating Systems, Closures, Sub Frame, Headliners, Instrument panel etc.
  • Key Design standards and techniques used in the Design and Development of various Automotive components.
  • Covering almost all peripheral contents of Automotive Body Design: Plastics design and Injection moulding, DFMEA, GD&T, assembly, manufacturing processes.
  • Will be able to work on the projects independently, on completion of the course.
  • Good knowledge on Safety Regulations.
  • Practicals assignments to get a hands-on experience.
  • Live project experience to learn on the BIW shell exclusively for trainees.
  • A never before course curriculum contents delivered and Practice more live projects with individual attention.
  • Good knowledge on BIW-Front Body, Rear Body, Upper Body and Under Body, Closures etc.
  • Key Design standards and techniques of Body design that were never made open.
  • Practical designing of BIW panels to get a hands-on experience.
  • Covering practically almost all peripheral contents around Body design e.g. sheet metal design and stamping, sheet metal forming, DFMEA, GD&T, 3-2-1 principle of parts location in Body assembly etc.
  • Trainee able to work on the projects independently.
  • We will conduct mock-up interviews and prepared to our trainees to understand the Interview process /Better TIPS.